When the AI Breaks Production: Failure Patterns, Guardrails, and Measuring What Works
TL;DR AI tools have caused multiple production incidents in this cluster. The AI alert responder agent alone generated 14 documented failure patterns before it became reliable. A security scanner deployed by AI applied restricted PodSecurity labels to every namespace, silently blocking pod creation for half the applications in the cluster. The service selector trap – where AI routes 50% of requests to PostgreSQL instead of the application – appeared in 4 separate incidents before guardrails stopped it. This post catalogs the failure patterns, the five-layer guardrail architecture built to prevent them, and an honest assessment of what still goes wrong. ...